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 FULLWRAP Sunoka’s fullwrap division specializes in laminate cabinet doors, drawer fronts and parts manufactured to you dimensions. Choose from the latest in European style cabinet doors built with commitment to high standards in quality and service. The Fullwrap division features laminates by Wilsonart, Formica, Nevamar, Pionite, Arborite and other laminate manufacturers. PRODUCT DESCRIPTION Laminate doors and/or blanks supplied by fullwrap are produced on equipment that ensures customer satisfaction in terms of accuracy of size using the latest environmentally friendly techniques. A finished Fullwrap door commences as a length of particle board (45 lb. Density) referred to as the substrate in which all doors of the same roll to roll dimension are joined together in multiples of 4 or 8 foot lengths. The substrate is cut to approximate width and machined on the roll to roll dimensions to accommodate the 90 degree (halfwrap0 or 180 degree (fullwrap) profile on the door edge. (Note: These profiles are only available on two opposite edges of the door.) After the substrate is machined, it is sent through a press line where the substrate is inserted and first swept clean of any sawdust or debris bypassing it through a roller system consisting of brushes. After all debris is removed, white environmentally friendly glue (PVA) is applied to the substrate by means of a glue roller. The oversize laminate is indexed onto the substrate and then shuttled into a press (capacity 58’ x 144”) where the laminate is bonded to the substrate under pressure and heat. The substrate and bonded laminate, is then fed through a single sided postformer (Max. roll to roll dimensions of 90”) where the overhanging laminate is machined to a precise tolerance and than is formed by heat and pressure around the machined edges of the substrate. After post-forming the substrate and bonded laminate are referred to as a blank and is either shipped to the customer of cut into doors. The blanks intended for finished doors, are moved to a computerized panel saw where the individual doors are cut to the height or width depending on the roll to roll direction. After the doors are dimensional cut they are moved to either one of two edge banders depending on the edge treatment. After edge treatment, the doors are finished and are moved to a staging area where the are inspected, cleaned and packaged. If the laminate is a gloss finish, it is shipped with a clear protective film, which protects the surface until installation, providing the laminate manufacturer offer the protective coating. EDGE TREATMENT Sunoka offers various types of edge treatments which can be used to accent you choice of laminate. From economical 0.5 mm PVC to 3 mm PVC which can be double stacked providing an edge of 6 mm. Thick. Additionally inquire about our range of plastic moldings for your door. FULLWRAP DIMENSIONAL TOLERANCES
CLEANING Laminate door/drawer fronts should be cleaned using a dampened sponge cloth and a mild soap or detergent. Light abrasive cleaners should be used cautiously and be tested in an inconspicuous area to obtain results prior to cleaning product in full view, as they can damage the laminate surface. Periodic use of amour-all or similar will help to minimize staining. Food stains should be removed with a mild detergent or spray on household cleaner and a damp cloth. Stubborn stains (i.e. Grease, ink, felt-pen) can be romoved with paint thinner and washed down using soap or detergent upon completion. PRICING Blanks are priced on a sq. ft. basis but are only sold in 4 and 8 ft. lengths. The width or roll to roll dimension is rounded up to the nearest ½”. However if the roll to roll dimension is equal to or less than 1 ft., the blank will be priced by the linear foot. Doors are priced on a sq. ft. basis but both the width and height dimension will be rounded up to the nearest ½”. If the roll to roll dimension is equal to or less than 1 ft/. the door will be priced based on the linear ft. |
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